Out-sourcing brought problems in terms of costs, quality, and lead time to Surelock
Surelock McGill is a leading security equipment manufacturer boasting decades of experience. However, relying on outsourcing affected the overall efficiency of the processing and posed challenges in delayed delivery time and uncontrollable quality.
Relying on external suppliers, Surelock’s costs remained worryingly high. It incurred additional expenses such as transportation and logistics fees. Managing a large number of outsourcing contracts also required extra dedicated resources and personnel, further increasing the operational costs.
Furthermore, outsourcing can introduce problems in terms of quality and lead time control. Surelock had to invest in quality assurance processes to ensure that the outsourced components met their standards. In addition, delays in delivery time resulted in missed potential market opportunities and competitive advantage loss.
Recognizing these challenges, Surelock decided to invest in metal processing machines in order to bring certain components in-house.
Purchasing three P3 laser cutting machines successively to address the outsourcing issues
While researching various options, the reputation of Bodor Laser as a high-quality laser solutions provider caught Surelock’s attention.
Surelock reached out to Bodor’s sales team and had the chance to witness the machines firsthand in the UK. Surelock was impressed by the excellent performance and intelligent features of Bodor machines, and they were satisfied with the excellent support and guidance throughout the decision-making process.
Following consultations with the Bodor, Surelock determined that the P series laser cutting machines were ideally fit for their needs, offering the precise cutting capabilities required for stainless steel and brass sheets.
After careful consideration, in 2019, Surelock made the decision to invest in their first Bodor P3 3kW laser sheet cutting machine. Having used the machine for some time, Surelock found its performance to be consistently excellent. As a result, they reordered two more P3 machines, one of which was a high-powered 12kW model.
Cost halved, lead time halved, while product quality increased by 60%
The introduction of laser cutting machines has brought about significant improvements in various aspects. The successful investment of P3 machines resulted in reduced operating costs, improved product quality, and increased profitability for Surelock.
By producing components in its own factory, Surelock no longer needs to incur high outsourcing fees and can independently control delivery times. The reliability of Bodor P3 machines also results in fewer malfunctions, ensuring minimal downtime and smooth operations. Consequently, both cost and lead time have been remarkably reduced, which means that Surelock can now gain higher profits and deliver products to customers much faster.
Furthermore, the production quality has increased by an impressive 60% with the implementation of P3 machines. Equipped with state-of-the-art laser head BodorGenius and laser source BodorPower, P3 machines cut various materials efficiently and with high quality, resulting in the production of precise and burr-free components for Surelock.
Overall, these advancements in technology have significantly enhanced both productivity and profitability. Surelock can now effectively meet customer demands while maximizing its success in the market.
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